Next-Gen IGBT Switching Rectifiers
Smart Amperage Calculator & Rectifier Selector
Specify your electrochemical process variables to automatically calculate required amperage and identify the optimal rectifier model.
Plating & Electrochemical Parameters
Requires extreme current densities and amperages for durable industrial coatings.
Standard plating current formula: Total workpiece surface area (dm²) × Process current density (A/dm²) = Total required amperage (A). Calculated estimates are technical guides; we recommend securing a rectifier with 20% safety margin.
Results & Recommendation
2000A Switching Rectifier
Designed for active industrial electroplating lines, aluminum anodizing, and medium copper electrowinning with...
Smart IGBT Pulse Rectifiers
Detailed specifications of our 4 flagship models
1000A Switching Rectifier
Ideal for medium electroplating plants, research labs, precious metal coating, nickel, copper, and electrochemical processes requiring pulse output and high current stability.
2000A Switching Rectifier
Designed for active industrial electroplating lines, aluminum anodizing, and medium copper electrowinning with 24/7 continuous operation.
3000A Switching Rectifier
Loni's most popular industrial rectifier in copper and zinc plants, hard chrome plating, heavy electric degreasing, and continuous galvanization industries.
4000A Switching Rectifier
Loni's flagship of raw power and precision; for heavy metallurgy, copper extraction (Electrowinning), electrolysis, and heavy hard chrome plating.
Technical Comparison Matrix
Comprehensive technical specs for 1000A, 2000A, 3000A, and 4000A rectifiers
| Specification / Attribute | SPR1015AD 1000 Amps | SPR2015AD 2000 Amps | SPR3015AD 3000 Amps | SPR4015AD 4000 Amps |
|---|---|---|---|---|
| Model | SPR1015AD | SPR2015AD | SPR3015AD | SPR4015AD |
| Output Current | 1000 Amps | 2000 Amps | 3000 Amps | 4000 Amps |
| Output Voltage | 0 - 15 VDC | 0 - 15 VDC | 0 - 15 VDC | 0 - 15 VDC |
| Continuous Power | 7.5 kW | 15 kW | 22.5 kW | 30 kW |
| Maximum Power | 15 kW | 30 kW | 45 kW | 60 kW |
| Output Type | Pulse | Pulse | Pulse | Pulse |
| Technology | IGBT Switching | IGBT Switching | IGBT Switching | IGBT Switching |
| Regulation Accuracy | ± 1% | ± 1% | ± 1% | ± 1% |
| Efficiency | Over 92% | Over 92% | Over 92% | Over 92% |
| Switching Frequency | 15 ~ 20 kHz | 15 ~ 20 kHz | 15 ~ 20 kHz | 15 ~ 20 kHz |
| Cooling System | Air Cooled with auto thermal regulation | Air Cooled with auto thermal regulation | Air Cooled with auto thermal regulation | Air Cooled with auto thermal regulation |
| Display | Proprietary Controller / Digital V & A | Proprietary Controller / Digital V & A | Proprietary Controller / Digital V & A | Proprietary Controller / Digital V & A |
| Protections | OVP / OCP / OTP | OVP / OCP / OTP | OVP / OCP / OTP | OVP / OCP / OTP |
| Input Voltage | 380V 3-Phase | 380V 3-Phase | 380V 3-Phase | 380V 3-Phase |
| Warranty & Support | 1 Year Warranty + 5 Yrs Support | 1 Year Warranty + 5 Yrs Support | 1 Year Warranty + 5 Yrs Support | 1 Year Warranty + 5 Yrs Support |
Complete Guide to Industrial Switching Rectifiers
Find answers regarding pricing, efficiency, and industrial applications of modern IGBT-based high-frequency switching rectifiers.
1. What is a switching rectifier and how does it compare to thyristors?
A switching rectifier utilizes high-frequency IGBT transistors (typically above 20kHz) to generate smooth DC outputs with extreme current stability. Compared to older transformers, they offer up to 30% electrical energy savings, are lighter, and support precise digital microchip calibration with proprietary control boards.
2. What factors determine switching rectifier pricing?
Primary factors include the output current capability (from 1000A up to 4000A), voltage stability margin, embedded proprietary control boards, high-frequency transformer quality, and specialized acid-resistant anti-corrosive chassis enclosures.
3. What are the benefits of IGBT pulse rectifiers in plating lines?
High-frequency pulse rectifiers avoid surface defects and edge-burning on cathode items during chrome, nickel, and decorative electroplating. The variable pulse duty cycle improves deposit density, coating uniformity, and overall layer hardness.
4. What is the advantage of pulse output in hard chrome and anodizing?
High switching frequency and pulse waveform minimize micro-cracks, significantly improve adhesion strength, and reduce total plating process times by up to 20%.
Indexed Industrial Search Phrases
Find the perfect rectifier for your process
Our technical experts are ready to suggest the most suitable rectifier based on your industrial process and calculated amperage requirements.
Request a Quick Quote
Complete the form below; we will contact you as soon as possible.